Production of Al-Co-Ni ternary alloys by the SHS method for use in nickel based superalloys manufacturing

Murat Alkan; M. Seref Sonmez; Bora Derin; Onuralp Yücel; Dmitrii E. Andreev; Vladimir N. Sanin; Vladimir I. Yukhvid

doi:10.1515/htmp-2014-0052

Production of Al-Co-Ni ternary alloys by the SHS method for use in nickel based superalloys manufacturing

Murat Alkan^*, M. Seref Sonmez, Bora Derin, Onuralp Yücel, Dmitrii E. Andreev, Vladimir N. Sanin, Vladimir I. Yukhvid

^*Bu çalışma için yazışmadan sorumlu yazar

Metalurji ve Malzeme Müh.Böl.

Araştırma sonucu: Dergiye katkı › Makale › bilirkişi

10 Atıf (Scopus)

Özet

In this study, Al-Co-Ni ternary alloys were synthesized, in order to obtain low-cost starting material for Ni-based superalloy production, by a self-propagating high temperature synthesis (SHS) both under normal gravity conditions (a=9.81 m/s²) and under high gravity conditions (up to 1000 g-force) by using a centrifugal machine. The mixture of Co₃O₄-NiO powder were reduced by Al powder for the production of SHS alloys with the estimated compositions of 5-10 mass% Al, 20-65 mass% Co, 25-75 mass% Ni. The effect of green mixture compositions and centrifugal overload on combustion temperature, alloy/slag separations, chemical composition and microstructure of final alloys were investigated. The chemical analysis results showed that production of SHS alloys were achieved by having up to 86.12% of Co and 92.32% of Ni recoveries. The highest metal recovery value was obtained in SHS alloy with the estimated composition of 10%Al-65%Co-25%Ni by the addition of 20% Al₂O₃ into the green mixture. The metal/slag separation efficiency increased by increasing the centrifugal overload.

Orijinal dil	İngilizce
Sayfa (başlangıç-bitiş)	275-283
Sayfa sayısı	9
Dergi	High Temperature Materials and Processes
Hacim	34
Basın numarası	3
DOI'lar	https://doi.org/10.1515/htmp-2014-0052
Yayın durumu	Yayınlandı - 1 May 2015

Bibliyografik not

Publisher Copyright:
© 2015 by De Gruyter 2015.

Finansman

Funding: The authors are pleased to acknowledge the financial support for this research from ITU-BAP (Istanbul Technical University, Office of Scientific Researches Projects, Project No. 34419), TUBITAK (The Scientific and Technological Research Council of Turkey, Project No. 109M701), ISMAN (Institute of Structural Macrokinetics and Materials Science, Russian Academy of Science).

Finansörler	Finansör numarası
ISMAN
Institute of Structural Macrokinetics and Materials Science, Russian Academy of Science
Air Force Office of Scientific Research	34419
Russian Foundation for Basic Research	14-08-91374
Türkiye Bilimsel ve Teknolojik Araştırma Kurumu	109M701
Istanbul Teknik Üniversitesi
Bilimsel Araştırma Projeleri Birimi, İstanbul Teknik Üniversitesi

Belgeye Erişim

10.1515/htmp-2014-0052

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Link to publication in Scopus

Alıntı Yap

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title = "Production of Al-Co-Ni ternary alloys by the SHS method for use in nickel based superalloys manufacturing",

abstract = "In this study, Al-Co-Ni ternary alloys were synthesized, in order to obtain low-cost starting material for Ni-based superalloy production, by a self-propagating high temperature synthesis (SHS) both under normal gravity conditions (a=9.81 m/s2) and under high gravity conditions (up to 1000 g-force) by using a centrifugal machine. The mixture of Co3O4-NiO powder were reduced by Al powder for the production of SHS alloys with the estimated compositions of 5-10 mass% Al, 20-65 mass% Co, 25-75 mass% Ni. The effect of green mixture compositions and centrifugal overload on combustion temperature, alloy/slag separations, chemical composition and microstructure of final alloys were investigated. The chemical analysis results showed that production of SHS alloys were achieved by having up to 86.12% of Co and 92.32% of Ni recoveries. The highest metal recovery value was obtained in SHS alloy with the estimated composition of 10%Al-65%Co-25%Ni by the addition of 20% Al2O3 into the green mixture. The metal/slag separation efficiency increased by increasing the centrifugal overload.",

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author = "Murat Alkan and Sonmez, {M. Seref} and Bora Derin and Onuralp Y{\"u}cel and Andreev, {Dmitrii E.} and Sanin, {Vladimir N.} and Yukhvid, {Vladimir I.}",

note = "Publisher Copyright: {\textcopyright} 2015 by De Gruyter 2015.",

year = "2015",

month = may,

day = "1",

doi = "10.1515/htmp-2014-0052",

language = "English",

volume = "34",

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journal = "High Temperature Materials and Processes",

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AU - Alkan, Murat

AU - Sonmez, M. Seref

AU - Derin, Bora

AU - Yücel, Onuralp

AU - Andreev, Dmitrii E.

AU - Sanin, Vladimir N.

AU - Yukhvid, Vladimir I.

PY - 2015/5/1

Y1 - 2015/5/1

N2 - In this study, Al-Co-Ni ternary alloys were synthesized, in order to obtain low-cost starting material for Ni-based superalloy production, by a self-propagating high temperature synthesis (SHS) both under normal gravity conditions (a=9.81 m/s2) and under high gravity conditions (up to 1000 g-force) by using a centrifugal machine. The mixture of Co3O4-NiO powder were reduced by Al powder for the production of SHS alloys with the estimated compositions of 5-10 mass% Al, 20-65 mass% Co, 25-75 mass% Ni. The effect of green mixture compositions and centrifugal overload on combustion temperature, alloy/slag separations, chemical composition and microstructure of final alloys were investigated. The chemical analysis results showed that production of SHS alloys were achieved by having up to 86.12% of Co and 92.32% of Ni recoveries. The highest metal recovery value was obtained in SHS alloy with the estimated composition of 10%Al-65%Co-25%Ni by the addition of 20% Al2O3 into the green mixture. The metal/slag separation efficiency increased by increasing the centrifugal overload.

AB - In this study, Al-Co-Ni ternary alloys were synthesized, in order to obtain low-cost starting material for Ni-based superalloy production, by a self-propagating high temperature synthesis (SHS) both under normal gravity conditions (a=9.81 m/s2) and under high gravity conditions (up to 1000 g-force) by using a centrifugal machine. The mixture of Co3O4-NiO powder were reduced by Al powder for the production of SHS alloys with the estimated compositions of 5-10 mass% Al, 20-65 mass% Co, 25-75 mass% Ni. The effect of green mixture compositions and centrifugal overload on combustion temperature, alloy/slag separations, chemical composition and microstructure of final alloys were investigated. The chemical analysis results showed that production of SHS alloys were achieved by having up to 86.12% of Co and 92.32% of Ni recoveries. The highest metal recovery value was obtained in SHS alloy with the estimated composition of 10%Al-65%Co-25%Ni by the addition of 20% Al2O3 into the green mixture. The metal/slag separation efficiency increased by increasing the centrifugal overload.

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Production of Al-Co-Ni ternary alloys by the SHS method for use in nickel based superalloys manufacturing

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