Comparative evaluation of full-scale UASB reactors treating alcohol distillery wastewaters in terms of performance and methanogenic activity

In this study, two full-scale upflow anaerobic sludge blanket (UASB) reactors, namely TUASB and CUASB, at the wastewater treatment plants of the Tekirdaǧ Alcohol (Raki) and Canakkale Alcohol (Cognac) distilleries were investigated in terms of performance, acetoclastic methanogenic capacity and microbial composition. The results were compared with a previously studied other UASB reactor (IUASB) at the wastewater treatment plant of the Istanbul Alcohol (Raki) Distillery from which the two reactors (TUASB and CUASB) were seeded. The IUASB reactor performed well achieving COD removal efficiencies of no lower than 85% at organic logding rates (OLRs) in the range of 6-11 kg COD m^-3 day^-1 between 1996 and 2001. During the last one year of operation, between 2000 and 2001, performance of the CUASB reactor in terms of COD removal efficiency was 70-80% at OLRs in a range of 1-4.5 kg COD m^-3 day^-1 whereas it was 60-80% at OLRs in a range of 2.5-8.5 kg COD m^-3 day^-1 in the TUASB reactor. At the end of year 2000, specific methanogenic activity (SMA) tests were carried out to determine potential loading capacity and optimum operating conditions of the IUASB, CUASB and TUASB reactors. The potential methane production (PMP) rates of the CUASB, IUASB and TUASB reactors were measured as 230 cm³ CH₄ gVSS^-1 day^-1, 350 cm³ CH₄ gVSS^-1 day^-1 and 376 cm³ CH₄ gVSS^-1 day^-1 respectively. When the PMP rates were compared with actual methane production (AMP) rates obtained from the three UASB reactors, AMP/PMP ratios were evaluated to be 0.18, 0.12 and 0.13 for CUASB, TUASB and IUASB reactors respectively. This showed that the CUASB, TUASB and IUASB reactors were using only 18%, 12% and 13% of their potential acetoclastic methanogenic capacity respectively. These results can be interpreted that the three UASB reactors were underloaded compared with their potential acetoclastic methanogenic capacities. It was, therefore, recommended that the three UASB reactors should be loaded at higher organic loading rates or sludge withdrawn in order to maintain an AMP/PMP ratio of 0.6-0.7, which can ensure desired reactor performance with safer operation. Results of epifluoresence microscopic examinations showed that the percentage of total autofluorescent methanogens was approximately 30% of the total population in sludges from the TUASB and IUASB reactors whereas it was 20% in sludge from the CUASB reactor. The two UASB reactors treating raki distillery wastewaters contained sludges having a higher percentage of autofluorescent methanogenic population and higher acetoclastic methanogenic activity.