The feasibility of a centralized biogas plant treating the manure produced by an organized animal farmers union in Turkey

The aim of this study is to evaluate the feasibility and the energy recovery potential of mesophilic (30-35 °C) anaerobic digestion of animal wastes (manure) at a centralized biogas plant (CBP) for 35,000 cattle. The proposed CBP is composed of an equalization tank followed by pasteurization and 3+[1/2] modules; i.e. each module consists of four completely mixed anaerobic reactors with a capacity of treating the manure from 10,000 cattle. The effect of maize silage loading, as the cosubstrate, both on biomethane production and feasibility of the system was also evaluated. Besides, the transport fuel substitutes of the produced biomethane with or without co-substrate were also investigated. Results of the proposed CBP indicated that biomethane production increased ca. 1.65 fold with co-substrate addition and pay-back periods for one module treating 10,000 cattle manure are calculated to be ca. 11 and 7.0 yr without and with silage addition, respectively. Besides, considering the potential revenue when replacing transport fuels, about 74 heavy goods vehicles or 1,560 cars may be powered per year by the biogas produced from the proposed CBP where the co-digestion of manure and maize silage is applied.