Polyvinyl alcohol and sodium alginate hydrogel coating with different crosslinking procedures on a PSf support for fabricating high-flux NF membranes

Polyvinyl alcohol (PVA) and sodium alginate (SA) hydrogel-coated nanofiltration (NF) membranes with high-flux and permselectivity were prepared. The coating of PVA and SA hydrogel selective layer on a porous polysulfone (PSf)/non-woven fabric ultrafiltration substrate membrane was conducted through different three procedures including pre-crosslinking, in-situ crosslinking, and immersing crosslinking and the use of glutaraldehyde as a crosslinking agent. The properties and performances of all types of the prepared membranes were evaluated through ATR-FTIR spectroscopy, AFM, SEM, zeta potential, contact angle, and cross-flow permeation tests. The immersing technique resulted in the formation of TFC membranes with higher hydrophilicity, smoother surface layer, higher negative charge, higher permeation flux, higher salt rejection and better anti-fouling performance. Also, the higher negative surface charge of the immersing coated TFC membranes due to dissociation of hydrophilic functional groups of the PVA and SA hydrogel selective layer resulted in higher As(III) rejection. SA coated NF membrane through immersing method exhibited a higher pure water permeability of 11.2 L m⁻² h⁻¹ bar⁻¹, NaCl, MgSO₄, and Na₂SO₄ rejection of 38.2%, 55.1%, and 70.4%, respectively with As(III) rejection of 60.6%. All types of the PVA and SA hydrogel-coated PSf membranes possessed improved fouling resistance to BSA aqueous solution, superior anti-fouling performance was obtained with SA hydrogel coating through immersing method. Such optimum membranes indicated high stability in the long-term experiments. This study showed that the coating of the SA hydrogel layer on a PSf support through immersing method could be a promising candidate for fabricating high-flux NF membranes.