Optimization of a profile extrusion die for flow balance

Oktay Yilmaz*, Hasan Gunes, Kadir Kirkkopru

*Corresponding author for this work

Research output: Contribution to journalArticlepeer-review

23 Citations (Scopus)

Abstract

One of the problems encountered in the extrusion of plastic profiles is unbalanced flow at the die exit. It causes deformation of the extrudates at ambient and precludes the material transition through remaining stages of production process (calibration, cooling sections etc). In this paper, geometric parameters of a profile extrusion die are optimized using several objective function definitions by Simulated Annealing-Kriging Meta-Algorithm. Objective functions are defined based on the uniformity of velocity distribution at the die exit. For this, Computational Fluid Dynamics (CFD) simulations are performed for N=70 die geometries. Appropriate geometric parameters (t and L) of the die are variables for the optimization problem.

Original languageEnglish
Pages (from-to)753-761
Number of pages9
JournalFibers and Polymers
Volume15
Issue number4
DOIs
Publication statusPublished - Apr 2014

Funding

This study is partially supported by Ministry of Science, Industry and Technology of the Turkish Republic and Mir R&D Ltd. Co. through grant number: 00309.STZ.2008-2. The authors would like to acknowledge the sponsors.

FundersFunder number
Ministry of Science, Industry and Technology of the Turkish Republic and Mir R&D Ltd00309.STZ.2008-2

    Keywords

    • CFD
    • Objective function
    • Optimization
    • Polymer extrusion

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