FeMn Production via SHS Method from Mill Scale and Magnetite Iron Oxide Sources

Mehmet Bugdayci; Pelin Demircivi; Kagan Benzesik

doi:10.1007/978-3-031-80688-9_17

FeMn Production via SHS Method from Mill Scale and Magnetite Iron Oxide Sources

Mehmet Bugdayci^*, Pelin Demircivi, Kagan Benzesik

^*Corresponding author for this work

Department of Metallurgical and Materials Engineering

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

Abstract

Ferromanganese (FeMnFeMn) is an alloy typicallyMill Scale used to enhance the wear resistance of steels and is usually produced with high-energyEnergy systems. In this study, significant energyEnergy savings were achieved by using the combustion synthesis method. Optimum recoveries for FeMnFeMn production were determined with varying aluminum stoichiometries. Additionally, mill scaleMill Scale was used as a source to obtain the Fe structure in the alloy, allowing for the evaluation of waste material. MagnetiteMagnetite was also employed as an iron oxide source, and the recoveries were compared with those from mill-scale compounds. The produced materials were characterized using XRD, optical microscopy, and hardness testing methods. The results showed that the highest efficiency was achieved with 110% Al stock, recovery 98.58% for Fe, and 85% for Mn. The hardness value of the same sample was the highest at 64.65 HRC.

Original language	English
Title of host publication	Energy Technology 2025 - Carbon Dioxide Management and Other Technologies
Editors	Onuralp Yücel, Chukwunwike Iloeje, Shafiq Alam, Donna Post Guillen, Fiseha Tesfaye, Lei Zhang, Susanna A. C. Hockaday, Neale R. Neelameggham, Hong Peng, Nawshad Haque, Alafara Abdullahi Baba, Tuan A. H. Nguyen, Adam C. Powell, Duhan Zhang
Publisher	Springer Science and Business Media Deutschland GmbH
Pages	179-183
Number of pages	5
ISBN (Print)	9783031806872
DOIs	https://doi.org/10.1007/978-3-031-80688-9_17
Publication status	Published - 2025
Event	Energy Technologies and CO2 Management symposium, 2025, held as part of the TMS Annual Meeting and Exhibition, TMS 2025 - Las Vegas, United States Duration: 23 Mar 2025 → 27 Mar 2025

Publication series

Name	Minerals, Metals and Materials Series
ISSN (Print)	2367-1181
ISSN (Electronic)	2367-1696

Conference

Conference	Energy Technologies and CO2 Management symposium, 2025, held as part of the TMS Annual Meeting and Exhibition, TMS 2025
Country/Territory	United States
City	Las Vegas
Period	23/03/25 → 27/03/25

Bibliographical note

Publisher Copyright:
© The Minerals, Metals & Materials Society 2025.

Keywords

FactSage
FeMn
Magnetite
Mill scale
SHS

Access to Document

10.1007/978-3-031-80688-9_17

Cite this

Bugdayci, M., Demircivi, P., & Benzesik, K. (2025). FeMn Production via SHS Method from Mill Scale and Magnetite Iron Oxide Sources. In O. Yücel, C. Iloeje, S. Alam, D. P. Guillen, F. Tesfaye, L. Zhang, S. A. C. Hockaday, N. R. Neelameggham, H. Peng, N. Haque, A. A. Baba, T. A. H. Nguyen, A. C. Powell, & D. Zhang (Eds.), Energy Technology 2025 - Carbon Dioxide Management and Other Technologies (pp. 179-183). (Minerals, Metals and Materials Series). Springer Science and Business Media Deutschland GmbH. https://doi.org/10.1007/978-3-031-80688-9_17

Bugdayci, Mehmet ; Demircivi, Pelin ; Benzesik, Kagan. / FeMn Production via SHS Method from Mill Scale and Magnetite Iron Oxide Sources. Energy Technology 2025 - Carbon Dioxide Management and Other Technologies. editor / Onuralp Yücel ; Chukwunwike Iloeje ; Shafiq Alam ; Donna Post Guillen ; Fiseha Tesfaye ; Lei Zhang ; Susanna A. C. Hockaday ; Neale R. Neelameggham ; Hong Peng ; Nawshad Haque ; Alafara Abdullahi Baba ; Tuan A. H. Nguyen ; Adam C. Powell ; Duhan Zhang. Springer Science and Business Media Deutschland GmbH, 2025. pp. 179-183 (Minerals, Metals and Materials Series).

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title = "FeMn Production via SHS Method from Mill Scale and Magnetite Iron Oxide Sources",

abstract = "Ferromanganese (FeMnFeMn) is an alloy typicallyMill Scale used to enhance the wear resistance of steels and is usually produced with high-energyEnergy systems. In this study, significant energyEnergy savings were achieved by using the combustion synthesis method. Optimum recoveries for FeMnFeMn production were determined with varying aluminum stoichiometries. Additionally, mill scaleMill Scale was used as a source to obtain the Fe structure in the alloy, allowing for the evaluation of waste material. MagnetiteMagnetite was also employed as an iron oxide source, and the recoveries were compared with those from mill-scale compounds. The produced materials were characterized using XRD, optical microscopy, and hardness testing methods. The results showed that the highest efficiency was achieved with 110% Al stock, recovery 98.58% for Fe, and 85% for Mn. The hardness value of the same sample was the highest at 64.65 HRC.",

keywords = "FactSage, FeMn, Magnetite, Mill scale, SHS",

author = "Mehmet Bugdayci and Pelin Demircivi and Kagan Benzesik",

note = "Publisher Copyright: {\textcopyright} The Minerals, Metals & Materials Society 2025.; Energy Technologies and CO2 Management symposium, 2025, held as part of the TMS Annual Meeting and Exhibition, TMS 2025 ; Conference date: 23-03-2025 Through 27-03-2025",

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doi = "10.1007/978-3-031-80688-9_17",

language = "English",

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series = "Minerals, Metals and Materials Series",

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editor = "Onuralp Y{\"u}cel and Chukwunwike Iloeje and Shafiq Alam and Guillen, {Donna Post} and Fiseha Tesfaye and Lei Zhang and Hockaday, {Susanna A. C.} and Neelameggham, {Neale R.} and Hong Peng and Nawshad Haque and Baba, {Alafara Abdullahi} and Nguyen, {Tuan A. H.} and Powell, {Adam C.} and Duhan Zhang",

booktitle = "Energy Technology 2025 - Carbon Dioxide Management and Other Technologies",

address = "Germany",

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Bugdayci, M, Demircivi, P & Benzesik, K 2025, FeMn Production via SHS Method from Mill Scale and Magnetite Iron Oxide Sources. in O Yücel, C Iloeje, S Alam, DP Guillen, F Tesfaye, L Zhang, SAC Hockaday, NR Neelameggham, H Peng, N Haque, AA Baba, TAH Nguyen, AC Powell & D Zhang (eds), Energy Technology 2025 - Carbon Dioxide Management and Other Technologies. Minerals, Metals and Materials Series, Springer Science and Business Media Deutschland GmbH, pp. 179-183, Energy Technologies and CO2 Management symposium, 2025, held as part of the TMS Annual Meeting and Exhibition, TMS 2025, Las Vegas, United States, 23/03/25. https://doi.org/10.1007/978-3-031-80688-9_17

FeMn Production via SHS Method from Mill Scale and Magnetite Iron Oxide Sources. / Bugdayci, Mehmet; Demircivi, Pelin; Benzesik, Kagan.
Energy Technology 2025 - Carbon Dioxide Management and Other Technologies. ed. / Onuralp Yücel; Chukwunwike Iloeje; Shafiq Alam; Donna Post Guillen; Fiseha Tesfaye; Lei Zhang; Susanna A. C. Hockaday; Neale R. Neelameggham; Hong Peng; Nawshad Haque; Alafara Abdullahi Baba; Tuan A. H. Nguyen; Adam C. Powell; Duhan Zhang. Springer Science and Business Media Deutschland GmbH, 2025. p. 179-183 (Minerals, Metals and Materials Series).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

TY - GEN

T1 - FeMn Production via SHS Method from Mill Scale and Magnetite Iron Oxide Sources

AU - Bugdayci, Mehmet

AU - Demircivi, Pelin

AU - Benzesik, Kagan

N1 - Publisher Copyright: © The Minerals, Metals & Materials Society 2025.

PY - 2025

Y1 - 2025

N2 - Ferromanganese (FeMnFeMn) is an alloy typicallyMill Scale used to enhance the wear resistance of steels and is usually produced with high-energyEnergy systems. In this study, significant energyEnergy savings were achieved by using the combustion synthesis method. Optimum recoveries for FeMnFeMn production were determined with varying aluminum stoichiometries. Additionally, mill scaleMill Scale was used as a source to obtain the Fe structure in the alloy, allowing for the evaluation of waste material. MagnetiteMagnetite was also employed as an iron oxide source, and the recoveries were compared with those from mill-scale compounds. The produced materials were characterized using XRD, optical microscopy, and hardness testing methods. The results showed that the highest efficiency was achieved with 110% Al stock, recovery 98.58% for Fe, and 85% for Mn. The hardness value of the same sample was the highest at 64.65 HRC.

AB - Ferromanganese (FeMnFeMn) is an alloy typicallyMill Scale used to enhance the wear resistance of steels and is usually produced with high-energyEnergy systems. In this study, significant energyEnergy savings were achieved by using the combustion synthesis method. Optimum recoveries for FeMnFeMn production were determined with varying aluminum stoichiometries. Additionally, mill scaleMill Scale was used as a source to obtain the Fe structure in the alloy, allowing for the evaluation of waste material. MagnetiteMagnetite was also employed as an iron oxide source, and the recoveries were compared with those from mill-scale compounds. The produced materials were characterized using XRD, optical microscopy, and hardness testing methods. The results showed that the highest efficiency was achieved with 110% Al stock, recovery 98.58% for Fe, and 85% for Mn. The hardness value of the same sample was the highest at 64.65 HRC.

KW - FactSage

KW - FeMn

KW - Magnetite

KW - Mill scale

KW - SHS

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U2 - 10.1007/978-3-031-80688-9_17

DO - 10.1007/978-3-031-80688-9_17

M3 - Conference contribution

AN - SCOPUS:86000458331

SN - 9783031806872

T3 - Minerals, Metals and Materials Series

SP - 179

EP - 183

BT - Energy Technology 2025 - Carbon Dioxide Management and Other Technologies

A2 - Yücel, Onuralp

A2 - Iloeje, Chukwunwike

A2 - Alam, Shafiq

A2 - Guillen, Donna Post

A2 - Tesfaye, Fiseha

A2 - Zhang, Lei

A2 - Hockaday, Susanna A. C.

A2 - Neelameggham, Neale R.

A2 - Peng, Hong

A2 - Haque, Nawshad

A2 - Baba, Alafara Abdullahi

A2 - Nguyen, Tuan A. H.

A2 - Powell, Adam C.

A2 - Zhang, Duhan

PB - Springer Science and Business Media Deutschland GmbH

T2 - Energy Technologies and CO2 Management symposium, 2025, held as part of the TMS Annual Meeting and Exhibition, TMS 2025

Y2 - 23 March 2025 through 27 March 2025

ER -

Bugdayci M, Demircivi P, Benzesik K. FeMn Production via SHS Method from Mill Scale and Magnetite Iron Oxide Sources. In Yücel O, Iloeje C, Alam S, Guillen DP, Tesfaye F, Zhang L, Hockaday SAC, Neelameggham NR, Peng H, Haque N, Baba AA, Nguyen TAH, Powell AC, Zhang D, editors, Energy Technology 2025 - Carbon Dioxide Management and Other Technologies. Springer Science and Business Media Deutschland GmbH. 2025. p. 179-183. (Minerals, Metals and Materials Series). doi: 10.1007/978-3-031-80688-9_17

FeMn Production via SHS Method from Mill Scale and Magnetite Iron Oxide Sources

Abstract

Publication series

Conference

Bibliographical note

Keywords

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