Energy auditing and recovery for dry type cement rotary kiln systems - A case study

Tahsin Engin*, Vedat Ari

*Corresponding author for this work

Research output: Contribution to journalArticlepeer-review

201 Citations (Scopus)

Abstract

Cement production has been one of the most energy intensive industries in the world. In order to produce clinker, rotary kilns are widely used in cement plants. This paper deals with the energy audit analysis of a dry type rotary kiln system working in a cement plant in Turkey. The kiln has a capacity of 600 ton-clinker per day. It was found that about 40% of the total input energy was being lost through hot flue gas (19.15%), cooler stack (5.61%) and kiln shell (15.11% convection plus radiation). Some possible ways to recover the heat losses are also introduced and discussed. Findings showed that approximately 15.6% of the total input energy (4 MW) could be recovered.

Original languageEnglish
Pages (from-to)551-562
Number of pages12
JournalEnergy Conversion and Management
Volume46
Issue number4
DOIs
Publication statusPublished - Mar 2005
Externally publishedYes

Keywords

  • Cement plant
  • Energy audit
  • Heat balance
  • Heat recovery
  • Rotary kiln

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