Development of Structural Model of Fiber Metal Laminate Subjected to Low-Velocity Impact and Validation by Tests

In today’s aviation industry, research and studies are carried out to manufacture and design lightweight, high-performance materials. One of the materials developed in line with this goal is glass laminate aluminum-reinforced epoxy (GLARE), which consists of thin aluminum sheets and S2-glass/epoxy layers. Because of its high impact resistance and excellent fatigue and damage tolerance properties, GLARE is used in different aircraft parts, such as the wing, fuselage, empennage skins, and cargo floors. In this study, a survey was carried out and a low-velocity impact model for GLARE materials was developed using the ABAQUS (2014) version V6.14 software and compared with the results of low-velocity impact tests performed according to the American Society for Testing and Materials (ASTM) D7136 standard. This article introduces a novel integrated approach that combines detailed numerical modeling with experimental validation of GLARE 4A FMLs under low-velocity impact. Leveraging ABAQUS, a robust FEM featuring explicit analysis, cohesive resin interfaces, and custom VUMAT subroutines was developed to accurately simulate energy absorption, dent depth, and delamination. The precise model’s predictions align well with test results performed according to ASTM D7136 standards, exhibiting less than a 0.1% deviation in the displacement (dent depth)–time response, along with deviations of 4.3% in impact energy–time and 5.2% in velocity–time trends at 5.5 ms.