Correlation between melt quality and machinability of Al9Si3Cu HPDC alloy

Ibrahim Halil Kalkan; Omer Vardar; Ibrahim Göksel Hızlı; Eray Erzi; Ozen Gürsoy; Derya Dışpınar

doi:10.1007/978-3-030-06034-3_34

Correlation between melt quality and machinability of Al9Si3Cu HPDC alloy

Ibrahim Halil Kalkan, Omer Vardar, Ibrahim Göksel Hızlı, Eray Erzi, Ozen Gürsoy, Derya Dışpınar^*

^*Corresponding author for this work

Research output: Chapter in Book/Report/Conference proceeding › Chapter › peer-review

2 Citations (Scopus)

Abstract

High-pressure die casting is the most suitable method for mass production of Al–Si alloys. The cast parts are typically subjected to machining for the final finish. In this work, the cutting tool life was investigated with regard to the melt quality. The melt cleanliness is defined by reduced pressure test and bifilm index was measured. Since bifilms are oxides, the tool life can significantly be affected by the presence of bifilms in the cast part. The study was carried out with four different melt cleanliness. Sixteen cutting tools were changed after 10000 parts for the castings with bifilm index higher than 200 mm. When bifilm index was decreased to 20 mm, the tool life was increased to an average of 4500 parts and totally four cutting tools were changed in 12000 parts.

Original language	English
Title of host publication	Minerals, Metals and Materials Series
Publisher	Springer International Publishing
Pages	343-352
Number of pages	10
DOIs	https://doi.org/10.1007/978-3-030-06034-3_34
Publication status	Published - 2019
Externally published	Yes

Publication series

Name	Minerals, Metals and Materials Series
ISSN (Print)	2367-1181
ISSN (Electronic)	2367-1696

Bibliographical note

Publisher Copyright:
© The Minerals, Metals & Materials Society 2019.

Keywords

Bifilm
Cutting tool
High-pressure die casting
Melt quality
PCD tool

Access to Document

10.1007/978-3-030-06034-3_34

Cite this

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abstract = "High-pressure die casting is the most suitable method for mass production of Al–Si alloys. The cast parts are typically subjected to machining for the final finish. In this work, the cutting tool life was investigated with regard to the melt quality. The melt cleanliness is defined by reduced pressure test and bifilm index was measured. Since bifilms are oxides, the tool life can significantly be affected by the presence of bifilms in the cast part. The study was carried out with four different melt cleanliness. Sixteen cutting tools were changed after 10000 parts for the castings with bifilm index higher than 200 mm. When bifilm index was decreased to 20 mm, the tool life was increased to an average of 4500 parts and totally four cutting tools were changed in 12000 parts.",

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AU - Kalkan, Ibrahim Halil

AU - Vardar, Omer

AU - Hızlı, Ibrahim Göksel

AU - Erzi, Eray

AU - Gürsoy, Ozen

AU - Dışpınar, Derya

N1 - Publisher Copyright: © The Minerals, Metals & Materials Society 2019.

PY - 2019

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KW - Cutting tool

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KW - Melt quality

KW - PCD tool

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BT - Minerals, Metals and Materials Series

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ER -

Correlation between melt quality and machinability of Al9Si3Cu HPDC alloy

Abstract

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Bibliographical note

Keywords

Access to Document

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