Advances in mechanical and physicochemical performances of recycled carbon fiber reinforced PEKK composites

In recent years, waste storage and recycling have been important issues. All efforts shown in these fields aim to help resolve concerns related to climate change. In this study, recycled CF/PEKK thermoplastic composite materials were reviewed to reduce the environmental impact of materials during the production phase as well as economic costs and ensure product continuity. Comparisons between unprocessed or virgin material and recycled materials were performed by bending and interlaminar shear strength (ILSS) analyses. In addition to mechanical tests, physicochemical tests such as differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), and fiber void ratio (FVC)-porosity tests were conducted. Images of the samples were observed by scanning electron microscopy (SEM) to interpret changes in the structure before and after the recycling. According to the experimental results, it was found that the virgin thermoplastic composite showed 68.05% higher flexural strength and 7.85% higher flexural modulus compared to the recycled thermoplastic composites. The average ILSSs were measured as 81.8 MPa and 64.7 MPa for the virgin and the recycled thermoplastic composites, respectively. Hence, it is obvious that the recycled composites could be used for applications that require less strength and durability. Finally, it was concluded that recyclable materials can be reused in the aero structures.