4E analysis and optimization of onboard ORC-CCS system based on cold-heat-electricity-carbon conversion

Zhen Tian*, Min Shi, Wenzhong Gao, Pelin Bolat, Mingjian Lu

*Corresponding author for this work

Research output: Contribution to journalArticlepeer-review

Abstract

To achieve green shipping, an efficient conversion method of cold-heat-electricity-carbon for LNG-fueled ship is proposed. The combined ORC-CCS (Organic Rankine Cycle-Carbon Capture Storage) system is established for fulfilling onboard carbon capture with zero-energy increasement. Two configurations, namely, SORC-CCS (Series ORC-CCS) and PORC-CCS (Parallel ORC-CCS) are compared. The combustion flue gas of the main engine provides CO2 desorption heat. The LNG cold energy is used by ORC unit, and the low-grade LNG cold energy is utilized in the CO2 liquefaction unit. The simulation model of ORC-CCS system is developed in Aspen HYSYS. The ORC working medium are optimally determined to be R1270/R600 and R1270/R290 for SORC-CCS and PORC-CCS, respectively. Afterwards, the energy, exergy, economy and environment (4E) analysis are performed under basic working conditions. Furthermore, the multi-objective optimization of the ORC-CCS system is carried out. The results demonstrate that both SORC-CCS and PORC-CCS could realize onboard CO2 capture with zero-energy consumption. The multi-objective optimization indicates that the SORC-CCS performs better than the PORC-CCS with the efficiency ηen,sysex,sys of 6.43%, the avoid CO2 emission of 34.69%, and carbon capture cost of 62.38 $/t CO2, respectively. This work provides references for the design of onboard low consumption carbon capture and multi-energy conversion systems.

Original languageEnglish
Article number128677
JournalApplied Thermal Engineering
Volume281
DOIs
Publication statusPublished - 15 Dec 2025

Bibliographical note

Publisher Copyright:
© 2025 Elsevier Ltd.

Keywords

  • LNG cold energy
  • Multi-energy conversion
  • Onboard carbon capture system
  • Organic Rankine cycle
  • Waste heat

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